Fabricación rápida a pedido

Dentro de la industria médica, la creación de prototipos es un paso crítico en el tiempo-, costo-, y laborioso proceso de lanzamiento de un nuevo producto. El proceso de creación de prototipos de dispositivos médicos produce muestras funcionales con un diseño exacto y especificaciones de materiales para su uso en las etapas de prueba y evaluación de productos y presentaciones comerciales.. These samples enable fabricantes to verify the efficacy and manufacturability of the design and determine whether design changes are necessary before proceeding to large-scale production and market distribution.
Prototypes are of critical importance in the development and production of a wide range of Torneado suizo Forja en frío, including anatomical models, hand-held appliances and larger pieces of equipment.
Here are the five most utilized rapid prototyping methods commonly used to quickly create prototypes for the medical field.
5 Popular Rapid Prototyping Techniques
Here are five methods commonly used to quickly create prototypes for the medical field.
1.de mecanizado CNC
CNC machining is a subtractive process that provides a quick way to produce highly accurate, functional prototypes. State-of-the-art, five-axis CNC machining is frequently a cost-effective option for delivering prototypes with complex geometries. It is possible to work with a wide range of materials, including aluminum alloys, stainless steel and hard thermoplastics.
2.Clear Acrylic Machining and Polishing
CNC machining of clear acrylic followed by hand, vapor or flame polishing yields prototypes with a high degree of optical clarity. Consider this technique when clarity and dimensional precision are important goals. Clear acrylic machining is ideal for use in the creation of lenses and prisms required in laser instrumentation and other medical devices.
3.Mecanizado de Aluminio
Using mecanizado de aluminio to produce prototypes offers advantages associated working with a low-density, high-strength substance. It is possible to machine aluminum alloys to close tolerances, and polishing can remove slight imperfections to further refine the object.
4.RIM (Reaction Injection Molding)
Reaction injection molding (RIM) produces strong, lightweight prototypes with a high-density skin and a lower-density core. The RIM process allows for the production of more intricate prototypes than are possible with traditional injection molding.
5.Visa
Vacuum casting is used to for rapid prototyping of certain medical devices, like heart and other organ models. A master mold is fabricated from laser-etched silicon resin, and an extra-soft resin is used to produce the prototype.
Prototyping Methods for Different Applications
Matching the right technique to a specific need will frequently save you both time and money when you need any of these kinds of prototypes.
•Proof-of-concept — Confirm the viability of designs and engineering.
•Functional — Prototypes that allow manufacturers to analyze relevant mechanical, eléctrico, thermal and optical qualities.
•Form and fit — Examine the qualities that are important to you, from size and shape to color and texture.
•Life testing — Test lifecycle performance, including fatigue strength and ultraviolet aging.
Contact Us for Assistance
GPT precision’s rapid prototyping services meet the needs of those facing aggressive design-to-market deadlines. Our technical sales team stands ready to advise you on the most cost-effective and efficient rapid prototyping methods for your given medical application. For prompt and professional assistance, por favor contáctenos hoy